A snowboarder in a helmet and goggles carves down a snowy slope, with HEATJAC CORE over her base layer under an open jacket

Feeling warm is not the same as staying warm.

Heated jackets are built to feel warm fast. HEATJAC is built around how your body actually keeps its heat.

Your body is the heater.

A resting adult produces about 100 W of heat.1 In the cold, the body protects its core first and cuts blood flow to the hands and feet.2 Keeping the trunk warm is what lets the body keep sending warm blood to the hands.3

Why heated jackets feel warm so fast.

Most battery jackets work at a few watts, and the long run times on the box are usually for the lowest setting.4

Why they cannot simply run hotter.

Skin is the limit. For contact lasting hours, surfaces above about 43 °C (109 °F) can burn,5 and pressure from a strap, pack or seat makes it worse. That is why contact panels are kept at low power, and why heated apparel has been recalled for burn hazards.6

Where the heat goes.

Animated top-down section through the torso: a battery jacket's heated panels press heat into a few spots on the skin.
  • Your body heat
  • Added heat
  • Warm air
  • Reflective layer
Illustration, not measured data. Top-down section, front at the bottom; left and right as worn.
  1. Heated panels press heat into a few spots

    Most battery jackets have two chest panels and one back panel against a thin lining. Their heat goes straight into those patches of skin.

  2. Skin is the limit

    Panels pressed against skin have to run at low power to stay comfortable, so the warmth stays local.

  3. The rest of your heat is on its own

    There is no reflective layer facing the body, so away from the panels your heat leaves the way it does in any jacket.

The HEATJAC approach

  • Keep your heat

    Reflective inserts and linings face your body and send its radiant heat back.

  • Move added heat off the skin

    Warmers sit in pockets that hold them away from your body; in CORE, the added heat warms the air under your outer layer.

  • Warm the trunk

    CORE places warmth across the front and the full back, where the body protects its heat first.

HEATJAC CORE, HEATJAC REFLECT, a typical battery heated vest or jacket, and warmers alone, compared
HEATJAC CORE™HEATJAC REFLECT™Typical battery heated vest or jacketWarmers alone
How it adds warmthKeeps your heat in with reflective inserts; a warmer heats the air under your outer layerLining sends your heat back; warmers in mesh pockets add heatHeated panels press heat into a few patches on the chest and backA chemical warmer heats one spot
What sits against youYour base layer and the reflective side of the inserts; never the warmerYour base layer and the lining; mesh holds warmers off the bodyHeated panels through a thin liningThe warmer, through a pocket or glove
PowerNot required. Optional power components available.Not required. Optional power components available.Rechargeable battery; capacity drops in deep cold7None
Heat outputSet by the warmers you chooseSet by the warmers you chooseKept low to protect the skin: about 3 to 12 W from makers' published run times4One warmer at a time
CoolingYes, with cold packsNoNoNo
Under a uniform or gownDesigned for itYesUsually worn as the outer layerNot applicable
Noise and controlsSilent, nothing to setSilent, nothing to setButton, battery and wiringSilent
WashingHand wash; inserts wipe cleanHand washRemove the battery; follow the labelNot applicable

Where a heated jacket is the better choice: when you want instant warmth on the chest at the push of a button, or a jacket that is its own outer layer.

Built to be simple.

  • Silent

  • Low profile

  • Patented pocket architecture

  • Manufactured in America

What we are testing.

We are building a bench-testing program on recognized ASTM methods. We will publish measured results when we have them, and not before.

Technology

  1. Metabolic rate at rest: ISO 8996, Ergonomics of the thermal environment, determination of metabolic rate.

  2. Human heat production and cold response: ISO 11079 and standard physiology references; see /knowledge/normal-body-temperature-thermoregulation.

  3. Brajkovic D, Ducharme MB, Frim J. Influence of localized auxiliary heating on hand comfort during cold exposure. J Appl Physiol 85(6):2054-2065, 1998. (Cited as the physiological principle, not as a HEATJAC result.)

  4. Watts derived from makers' published run times and battery capacities for 7.4 V consumer and 12 V tool-brand heated jackets, checked October 2026 (for example ororowear.com, milwaukeetool.com, emergencygearlab.com/tools/best-heated-jacket).

  5. ISO 13732-1, contact burn thresholds for hot surfaces.

  6. U.S. Consumer Product Safety Commission recalls of heated apparel, 2010 and 2013 (cpsc.gov: 2010, 2013, 2013).

  7. Lithium battery capacity in the cold: see /knowledge/batteries-in-extreme-cold and its sources.